1 00:00:10,290 --> 00:00:15,520 The task what we're going to do today is a cylinder for the connector. 2 00:00:16,290 --> 00:00:19,200 What we are making in plate work, 5mm plate work. 3 00:00:20,100 --> 00:00:24,600 What we have to do, we have to calculate the required amount of material to make 4 00:00:24,600 --> 00:00:27,180 the cylinder to calculate this. 5 00:00:27,210 --> 00:00:32,940 We take the mean diameter, which will be 170mm and we times 6 00:00:32,940 --> 00:00:34,700 that by 3.142 7 00:00:35,220 --> 00:00:40,140 That will give us an overall length that we require for the circumference of the 8 00:00:40,140 --> 00:00:44,190 cylinder. We're now going to go over to the hydraulic guillotine and cut out. 9 00:00:44,190 --> 00:00:45,330 The plate as required. 10 00:00:47,220 --> 00:00:53,220 Once the plate has been cut out, we will mark pre-set lines ready for presetting in a press 11 00:00:53,220 --> 00:00:59,650 break. We're now going to mark out the play using the hydraulic guillotine 12 00:00:59,650 --> 00:01:05,150 the hydraulic guillotine has a CMC operation to ensure that it is set to 5mm 13 00:01:10,070 --> 00:01:14,390 And we ensure that the thickness gauge on the end of the guillotine is also set to five 14 00:01:14,390 --> 00:01:23,210 millimeters. Always make sure that the rear of the guillotine is clear before operating 15 00:01:23,210 --> 00:01:27,380 the guillotine is also protected by a light guard on the rear of the guillotine. 16 00:01:31,260 --> 00:01:34,470 The next step is to fire up the guillotine. 17 00:01:39,900 --> 00:01:46,110 Place the material under the hydraulic clamps, the metal is now going to be placed 18 00:01:46,170 --> 00:01:48,450 under the hydraulic rams on the guillotine. 19 00:01:50,020 --> 00:01:57,500 Set to a Shadowline and using the guillotine itself, operating by using the foot pedal. 20 00:01:57,550 --> 00:01:59,620 Always make sure that hands are clear of the plate. 21 00:02:10,140 --> 00:02:13,980 Once a plate has been cut to the correct sizes, ensure that the guillotine is turned 22 00:02:13,980 --> 00:02:23,670 off. We are now going to move over to the press break to do presetting, ready to 23 00:02:23,970 --> 00:02:25,500 ready to roll the cylinder. 24 00:02:35,590 --> 00:02:43,090 And ensuring that the plate is square we are now going to preset the ends prior to rolling 25 00:03:03,620 --> 00:03:08,270 Once the presetting is done on the plate, we will remove from the press break 26 00:03:08,270 --> 00:03:09,380 and isolate the machine. 27 00:03:12,790 --> 00:03:18,890 We are now ready to go to the pyramid Roller's, and roll the plate into a cylinder. 28 00:03:29,170 --> 00:03:34,850 Once we are ready to use the pyramid rollers, we ensure they are level by using a spirit level. 29 00:03:42,610 --> 00:03:46,610 Ensure that the plate is square to the machine. 30 00:03:46,610 --> 00:03:51,050 And we are now ready to do rolling, we're now ready to switch on the 31 00:03:51,050 --> 00:04:00,260 pyramid Roller's. The plate is set up square preset and we are ready to roll the cylinder. 32 00:04:04,200 --> 00:04:07,480 Taking care to ensure hands are well away from the machine. 33 00:04:07,800 --> 00:04:13,560 We are now going to apply some force some weight onto the top roller to create the 34 00:04:13,560 --> 00:04:18,370 cylinder. Only apply a small amount of weight each time. 35 00:04:25,591 --> 00:04:30,530 We apply a little more weight on either end of the rolls to produce more of a curve in 36 00:04:30,530 --> 00:04:34,124 the plate to create the cylinder to the required diameter. 37 00:04:59,210 --> 00:05:06,570 We keep applying weight on the roller on the top of the pyramid rollers until the cylinder 38 00:05:06,570 --> 00:05:10,290 is created, once we've created the cylinder. 39 00:05:10,290 --> 00:05:17,530 We weld along the seam and then we check the internal diameter using a template. 40 00:05:29,410 --> 00:05:32,410 The cylinder is now complete.